Aerocon panels (Readymade Wall)
Aerocon panels are slim, lightweight wall panels that perfectly substitute plasterboard, plywood, particleboard and brick walls because of their sheer strength. Their low weight, ductility, fire and moisture-resistance properties make them hardy survivors of climatic and accidental disasters. Being pre-fabricated, they are also easy to install and reduce construction time by 80%. A certified Green product by IGBC, the Aerocon panels help you conserve natural resources. Fly ash, which is recycled waste, is utilized in making these panels. No wood is used in the manufacture of this product and little water is required during construction. These panels are also poor conductors of heat, therefore making a building energy-efficient. Aerocon Panels are ideal as walls, partitions, mezzanine flooring, ceilings and prefab structures for low cost housing. Our Aerocon Panels are bringing about a revolution in building construction, making it green, sturdy, quick and cost-effective.
These panels are available in thicknesses of 50mm & 75mm with standard width of 600mm and length of 2400, 2700 & 3000mm.
AEROCON panels are most ideal for internal & external applications, simple to erect, light weight, strong, durable, water-& termite-proof, easy to relocate, thermal insulated and, most of all, fire-rated.
AEROCON Panels have been used in high rise cladding for overcoming the masonry difficulties such as brick by brick construction, plastering and curing. The panels are factory made and impart following advantages to any industry having cladding requirement:
-
Factory made/cured panels -no need to do anything on site.
-
Light-weight panels allow easy handling and erection.
-
Dry construction: No cement work required at heights.
-
Fast track construction -Tongue and groove jointing system
-
Very good wind load bearing capacity
Due to its good fire-rating properties, AEROCON panels are most suitable for fire separation walls where fire rating of two hours is generally expected.
AEROCON panels come with a test backup from the Central Building Research Institute, Roorkee and have the following unique properties:
AEROCON walls can be installed in existing running units without any disturbance to ongoing work.
Type of Application
PARTITIONS
Offices, malls, educational institutions, hotels/restaurants, housing residential, Govt. /defence,industrial & infrastructure,
textile units.
PREFAB STRUCTURES
Accommodation units, site offices, security & store rooms, warehouse/go-downs, schools, low-cost housing
MEZZANINE FLOORING
lndustrial/SEZ, warehouse/go-downs, storerooms, shopping malls, etc
CLADDING
Shopping malls, school/college/university, duct covering, site offices & administration offices
Aerocon Panels Benefits:
Savings
Cost: Light weight, therefore results in structural savings upto 20%
Time: 10-20 times faster to construct
Labour: Pre-cured and ready-to-use, therefore eliminates on-site curing.
Sustainable
Save Resources: Cement and sand are not required
Reusable: The unique tongue and Groove joint makes it easy to uninstall
Eco-Friendly: Use of fly ash
Services
Support: Design and BOQ
Training: Regularly conducted on use of Aerocon Panels
Feedback: Site visits and feedback on the Aerocon Panel work
Safe
Fire : Highly Resistant
Weather: Can withstand adverse conditions
Terminate and water- resistant: Doesn’t permit the growth of Bacteria and fungus
Toxic emissions: None
Strength
Long Lasting: Cement –based panels
High axial compression and bending strength: Can build load- bearing Structures
Space
Thinner walls: Provides additional carpet area, upto 5%
Advantages:
-
Excellent substitute for drywalls.
-
Pre-cured. Simple Installation. Save up to 80% of construction time.
-
Build full- and half-height partitions,prefabricated structures and mezzanine floors.
-
Build partitions, prefabricated structures and mezzanine floors.
-
Ideal for educational institutions and hospitals.
-
Available in 50mm and 75mm sizes; and soon in 100mm as well.
-
Maximizes carpet area by reducing wall thickness.
-
Strong enough to hold air conditioners, televisions, audio equipment and other common loads.




-
Completely relocatable.
-
Floor, Walls and Roof using same panels.
-
Ease of workability-cutting/drilling possible at any point of time.
-
Good aesthetics and completely dry construction.
-
Can be used in running industry also.
-
Fire rating of two hours.

